Input variables
Generic variables
These variables can be found in mostly all reports as input variables
- Gas infrastructure
- Location of the facility near which the gas infrastructure is situated.
- Underground, except a station
- In a tunnel
- Station
- Maximum Design Factor – fo
- Factor for restricting the allowable stress. The value can be chosen smaller, but not larger.
- Design Pressure – Pc
- Pressure assumed to be present in the component according to the design terms
- Design Temperature – T
- Temperature assumed to be present in the component according to the design terms
- Material
- Name of selected material used for the construction of the component
Specific variables
These variables are component specific
- Large/Small
- Large and Small refer to the large pipe end and the smaller (reduced) pipe end respectively
- Outside Diameter – Do (Large/Small)
- Outside diameter of the attached part. The diameter runs from the outside of the wall to the opposite outside of the wall, through the center of the circle.
- Nominal Thickness cylindrical end – en (Large/Small)
- Thickness ‘as is’, meaning it is the design thickness taking into account corrosion and tolerance.
- Nominal Thickness knuckle on adjacent sides – e1n, e2n (Large/Small)
- Thickness ‘as is’, meaning it is the design thickness taking into account corrosion and tolerance.
- Nominal inside or outside knuckle radius – rn (Large/Small)
- Nominal inside radius (at large end) or outside radius (at small end) of the knuckle.
- Corrosion – c0
- Amount of thickness that accounts for the possible effects of corrosions.
- Tolerance – c1 (Large/Small)
- Tolerance in thickness for production
- Joint coefficient – z
- Effectiveness of the strength, depending on whether joints are seamless, welded, or expected to perform worse than the base material properties
- Overall length – L
- Length of the entire reducer
- Length conical part – Lc
- Length of the part that reduces gradually in diameter and hence, forms a conical shape
- Angle cone – α
- The angle of the conical section, or the slope with which the diameter reduces.
Concentric reducer
Concentric reducer dimensions
Eccentric reducer
Eccentric reducer dimensions
Calculated Values
- Allowable Stress at Temperature – f
- Stress in the component at which it is still allowed (without failure) to use the component.
- Allowable stress at 20 °C – ft
- Stress in the component at which it is still allowed (without failure) to use the component at 20 °C ambient temperature
- Nominal Required Thickness cylinder, cone, junction – ecylrn, econrn, ejrn (Large/Small)
- Based on the input, this is the calculated thickness that is required to sustain the loads. The nominal value should be smaller than the nominal design thickness.
- Nominal Required Thickness cylinder, cone and knuckle at junction – e1,2rn (Large/Small)
- Based on the input, this is the calculated thickness that is required to sustain the loads. The nominal value should be smaller than the nominal design thickness.
- Maximum Allowable Working Pressure – MAWP
- The maximum pressure at which the component can be used in operation. This value should be larger than the design pressure.
- Design margin – Pc/MAWP (Large/Small)
- Ratio of the design pressure to MAWP
- Maximum Allowable Test Pressure – MATP
- The maximum pressure at which the component should be tested and survive.
Scope errors
- Design pressure is out of scope: minimum operating pressure > 16 bar.
- This code determines a minimum pressure.
- Design temperature is out of scope: required -40 °C ≤ T ≤ 120 °C.
- This code determines a minimum and maximum temperature.
- Design factor is too large: required is fo ≤ fomax (see 7.2).
- This code determines a maximum design factor.
- Wall thickness at large end is out of scope according paragraph 7.9.2 Table 1.
- This code determines for reducers a minimum thickness.
- Wall thickness at small end is out of scope according paragraph 7.9.2 Table 1.
- This code determines for reducers a minimum thickness.
- Reducer angle is out of scope: maximum angle is 75°
- This code determines a maximum reducer angle.
- Cylinder thickness at large end is out of scope: required is ea cos(α) / Dc > 0.001
- This code determines a minimum thickness.
- Knuckle radius at large end is out of scope: required is r < 0.3 Dc
- This code determines a maximum radius.
Errors
- Can’t find material ‘MaterialName’ in database
- Material could not be found in database. Select an existing material name, or select another material via the material selection window.
- Insufficient wall thickness ecyl at large end.
- Wall thickness is insufficient to bear the applied loads. Increase the wall thickness.
- Insufficient wall thickness e1,2 at large end.
- Wall thickness is insufficient to bear the applied loads. Increase the wall thickness.
- Insufficient wall thickness econ at large end.
- Wall thickness is insufficient to bear the applied loads. Increase the wall thickness.
- Insufficient wall thickness ecyl at small end.
- Wall thickness is insufficient to bear the applied loads. Increase the wall thickness.
- Insufficient wall thickness e1,2 at small end.
- Wall thickness is insufficient to bear the applied loads. Increase the wall thickness.
- Insufficient wall thickness econ at small end.
- Wall thickness is insufficient to bear the applied loads. Increase the wall thickness.
- Insufficient wall thickness ECCENTRIC reducer (see EN 13480 6.4.9).
- Wall thickness is insufficient to bear the applied loads. Increase the wall thickness.
Calculation errors
- Can't calculate required junction thickness large end. Please check input data.
- An error occured in the calculation for the required thickness.
- Can't calculate required junction thickness small end. Please check input data.
- An error occured in the calculation for the required thickness.
- Error in calculations 6.4 for small end.
- An error occured in the calculations for the small end.